Five types of machines are used in making basic Polo Shirt . Machines are Lock stitch (Single Needle), Over edge (Over lock), Button holing, Button attaching and Flat lock (Flat bed). A same machine is shared for multiple operations when work content is less than pitch time and machine type is same for both operations.
In the following table a machine requirement plan or layout has been shown for the production of 500 Polo shirts in 8 hours shift. Machine types and machine requirement in each operation has been also given in the following table.
Seq. No. | Operations | M/c Type | No. Of Machines |
1 | Placket Rolling | 1N Lock Stitch | 1 |
2 | Placket Join | 1N Lock Stitch | 1 |
3 | Nose Tuck | 1N Lock Stitch | 1 |
4 | Shoulder Join | Over lock | 1 |
5 | Collar Join | 1N Lock Stitch | 2 |
6 | Collar Piping | Over lock | 1 |
7 | Upper Placket Top | 1N Lock Stitch | 1 |
8 | Lower Placket Top | 1N Lock Stitch | 1 |
9 | Back Neck Top | 1N Lock Stitch | 2 |
10 | Placket top | 1N Lock Stitch | 1 |
11 | Placket Box | 1N Lock Stitch | 2 |
14 | Sleeve Cuff Join | Over lock | 1 |
15 | Cuff Top Stitch | Flat lock | 1 |
16 | Sleeve Join | Over lock | 1.5 |
17 | Arm Hole Top | Flat lock | 1 |
18 | Side Seam | Over lock | 1.5 |
19 | Body Hem | Flat lock | 1 |
20 | Sleeve tuck | 1N Lock Stitch | 1 |
21 | Button Hole | Button Holer | 1 |
22 | Button Stitch | Button Stitcher | 1 |
| Total | 24 |
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